This page was organized specifically for companies involved in paint and coating dispense processes.

The content below contains a range of information specifically for you.

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Temperature Control

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Viscosity Control

Paint Defects Troubleshooting Guide-2

Paint Defects
Troubleshooting Guide

For all the advances made in the paint process, things are not always perfect. Defects happen in paint jobs, which means lost time, money and business.

Use this Paint Troubleshooting Guide to help prevent paint problems before they disrupt production.

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How We Work

This is a summary of how we like to work.

  1. Discuss whether what we can do will help you.
  2. Talk about what it will cost. We like to get this over with early.
  3. Outline ways we can help make sure you don’t make a decision you will regret.
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Evaluating Viscosity Automation

Sometimes it makes sense to evaluate whether Automated Viscosity Control is a good idea for you. This document provides guidelines to help you make that determination.

Process Waste Calculator

Temperature naturally fluctuates every day. Changes in temperature affect material viscosity, which then impacts the consistency and quality of your painting process. Add the three variables to our paint process waste calculator and get a quick estimate of how much temperature fluctuations might be costing you.

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Real World Cases. Real World Solutions.

Saint Clair Systems creates tailored solutions using point-of-application viscosity control technology on any fluid dispense system. Here are a few case studies highlighting the real-world benefits of effective temperature and viscosity control.

See What We Mean.

These illustrate some of the common questions we get about viscosity, why it changes, and how our systems control it.

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Is Stable Plant Temperature Enough?

Stable plant temperature is a "nice to have" when it comes to automated disepnsing applications. Unfortunately, it doesn't always guarantee consistent output. This diagram shows a typical paint application and all of the places where your coating can change temperature and ultimately viscosity.

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How Does a Viscosity Control System Work?

This diagram shows how a viscosity control system works. The Sensor reads the material viscosity and sends a signal to the controller. The controller signals the appropiate valve (solvent or virgin material), to open as required to maintain a consistent viscosity.

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How Does a Temperature Control System Work

This diagram shows how a temperature control system works. The Sensor reads the material temperature and sends a signal to the controller. The controller signals the Temperature Control Unit to either add heat to or remove heat from the material, via the heat exchanger, as required to maintain a consistent temperature.

From our Video Library

We've gathered some of the most informative videos we've produced in order to help you optimize your process.

Temperature Control System – How It Works

Throughout the day, variations outside your material’s ideal working range will drastically affect its performance. Using our responsive systems, perfect temperature is maintained within one degree.

Monitoring Versus Controlling Viscosity

An automated process, viscosity and temperature control implemented into a fluid dispensing process can reduce variabilities by over 97%.

Automated Viscosity Control Can Fill the Void

Recovering from the departure of a trusted employee can initially feel daunting. However, after a thorough evaluation of your process, and strategic planning for long-term success, a resolution can be curated through automated processes.

Featured Content

From the Blog

Thinking of automating your paint process? Consider this.

Over the past 30+ years, we have been fortunate to have been included in several migrations from manual applications to automated applications. Last month we visited an automation company, and it made me realize how much more manufacturing will become automated. It seems like as quickly as the experienced workforce is evaporating, the automation equipment...

Preparing to Automate Your Painting System? Data is the Name of the Game

Automation will transform your process and strategically position you for a future driven by data. However, automating your entire system will present its own set of challenges: many processes face communication issues, misaligned interests, and difficulty balancing various factors.

Connecting the Dots: The Importance of Correlating Data Sets to Identify Root Causes

When you can connect fluctuating temperature and changing viscosity to the actual issues in your process that are costing you (i.e., defects, scrap, rework, production downtime), you move from the hypothetical to the concrete. And you are left with key data displaying both cause and effect.

Transform Your Paint Process

Transforming your process can eliminate waste and cut costs...dramatically. To help you out, we've gathered some of our BEST resources to help you get started.